Insert and Over Molding Services

Value-driven Plastic Insert Molding Services in Illinois at Cost-effective Prices

Insert molding is a process of molding plastic parts around inserts, or non-plastic parts placed within a plastic injection molding cavity. This results in a strong bonded and integrated assembly with plastic encapsulated inserts.

These inserts can be made of ceramic, plastic, metal, or any substance that can withstand the high temperature of the injection molding process. Veejay Plastic provides insert injection molding services, and quality plastic insert molding components at cost-effective prices.

Insert Injection Molding in Illinois Service Offerings by Veejay Plastic

Veejay Plastic provides superior insert injection molding services, with an added expertise of over molding. We use advanced vertical molding machines that are specifically designed for insert molding.

High tolerance is the prime necessity in any insert molding process. A small misalignment can cause failure. This is why we only use state-of-art machines, which help us to meet exact specifications of a particular project.

We use a variety of polymers for manufacturing custom insert molding solutions. Following are few of polymers that we work with:

  • Elastomers
  • ABS
  • PEEK
  • Polycarbonate
  • Polyethylene
  • PBT
  • PET
  • Polypropylene
  • Phenolic and epoxy thermosets
  • Polystyrene
  • Nylon

Veejay Plastics Insert Molding Expertise

OWe have the right experience and equipment to meet your project needs. Our expertise includes:

  • Creating Prototypes
  • Part Design Assistance
  • Mold Production
  • Large or Small Production Runs
  • First Article Conformation To Dimensions
  • Custom Insert Molding

Insert Molding Advantages

Insert molding is a perfect alternative to many standard assembly processes that use soldering, fasteners, or connectors for assembling parts. Some typical advantages of insert molding include the following:

  • Improved Part Structure and Strength: In insert molding, a plastic resin is combined with a metal insert to produce a seamless plastic component. The new component combines the strength of plastic and metal.
  • Reduces Component Size and Weight: Injection molded parts are smaller and lighter than other standard parts produced by alternative processes. In this process, thermostatic resins are used for parts assembly. These resins are lighter than regular metal connectors.
  • Increases Reliability: In insertion molding, every part is secured in a thermoplastic. The insert molded component prevents misalignment, loosening of parts, terminations, and other common problems experienced in other molding processes. The thermoplastic resin resists shocks and vibrations.
  • Increases Design Flexibility: Plastic product manufacturers prefer insert molding over other molding techniques because it allows them endless design configurations. They can also experiment various material combinations.
  • Reduces Assembly Costs: In insert molding, several components are joined in a thermoplastic assembly. This helps in reducing assembly and labor costs.

Typical Insert Molded Components and Parts

Many industries can benefit from incorporating typical insert molded components and parts. Veejay Plastic delivers molded components and parts to its clients in electric and electronics, aerospace, military, construction, automotive, and OEM industries. Following are some of the typical insert molded components and parts offered by us.

  • Switches
  • Threaded fasteners
  • Gears
  • Switches
  • Brackets
  • Filters
  • Handles
  • Encapsulated electrical and electronic pins

We provide one of the fastest turnaround times in the industry. We ensure high quality through all stages of production and shipping. To know more about our plastic insert molding capabilities and service offerings, call us at our toll-free number 847-683-2954, or write to us at

  • Over Molding
  • Over Molding
  • Insert Molding
  • Over Molding
  • Over Molding
  • Over Molding

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  • IBM
  • Bison gear & Engineering
  • BRP
  • Combined Systems
  • Fermilab
  • GE
  • Suzo Happ
  • C.E Niehoff & Co.
  • Honeywell
  • Jewell Instuments
  • Paslode
  • Quest Thermal Group
  • Savage Bros. Co
  • Schneider electric
  • SIS

Veejay Plastic
395 S. Main Street
P.O. Box 367
Burlington,IL, US 60109

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