{"id":869,"date":"2020-03-09T09:13:07","date_gmt":"2020-03-09T09:13:07","guid":{"rendered":"http:\/\/www.veejayplastic.com\/blog\/?p=869"},"modified":"2020-04-13T13:23:41","modified_gmt":"2020-04-13T13:23:41","slug":"difference-between-thermoset-thermoplastic-injection-molding","status":"publish","type":"post","link":"https:\/\/www.veejayplastic.com\/blog\/difference-between-thermoset-thermoplastic-injection-molding\/","title":{"rendered":"Difference between Thermoset &#038; Thermoplastic Injection Molding"},"content":{"rendered":"\n<p align=\"justify\">Thermoplastics  and thermosetting plastics are two separate classes of polymers that are widely  used in the process of injection molding to create products of various types. Both  these categories of plastics possess different properties and characteristics.  Hence, choosing the right category of polymer, between the two, is of paramount  importance to achieve the expected results when used in applications.&nbsp; Most of the injection molding service  providers usually receive a question from their clients about the differences  between thermoplastic  and thermoset molding process. Here, in this post, let\u2019s see thermoset &amp;  thermoplastic injection molding comparison.<\/p>\n\n\n\n<div align=\"justify\">\n<h2>Defining  Thermoplastic and Thermosets<\/h2>\n<p>Before  we go deeper into the topic, it is important to understand the two terms thermoset  and thermoplastic. Let\u2019s first find out what are thermosets and thermoplastics.<\/p>\n<h3>What are Thermosets?<\/h3>\n<p>Thermoset  plastics \u201cset\u201d after they cure and are generally stronger than thermoplastic materials.  Initially, the polymer is a liquid or soft solid, which becomes rigid later  when cured. Owing to their high mechanical and physical strength, resistance to  heat, corrosion, and mechanical creep, thermosets are used in a variety of applications.  A few amongst the common thermoset materials used in the injection molding  process include alkyds, epoxy, phenolic, polyimides, thermoset polyester, and  so on.<\/p>\n<h3>What are Thermoplastics?<\/h3>\n<p>In  contrast to thermoset, thermoplastics liquefy and become pliable when heat is  applied. Thermoplastic polymers can be reheated and reprocessed many times,  which is impossible when it comes to thermosets. Usually stored in the form of  pellets prior to the molding process, these categories of polymers can withstand  multiple re-shaping without causing any damage to the material. They possess  high strength, shrink-resistance, flexibility, high-Impact resistance, and chemical  resistant, among others. A few amongst the common thermoset <a href=\"http:\/\/www.veejayplastic.com\/materials.html\">materials used in  the injection molding process<\/a> include ABS, nylon, PET, polypropylene,  polyethylene and TPE, among others. <\/p>\n<\/div>\n\n\n\n<div allign=\"justify\">\n<h2>Difference between  Thermoset &amp; Thermoplastic Injection Molding<\/h2>\n<p>The  way thermosets are molded differs with respect to thermoplastics in several  aspects and both the categories require varied treatment during the injection  molding process. Let&rsquo;s check a few differences when molding thermosets and thermoplastics.<\/p>\n<table border=\"1\" cellspacing=\"0\" cellpadding=\"0\">\n  <tr>\n    <td width=\"312\" valign=\"top\"><div align=\"center\"><strong>Thermosets <\/strong> <\/div><\/td>\n    <td width=\"312\" valign=\"top\"><p align=\"center\"><strong>Thermoplastics <\/strong><\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Cold    material is injected into an extremely hot mold to produce parts.&nbsp; <\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Plastic    material is melted and injected into a mold to produce parts. <\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Form a    permanent chemical bond.<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>100%    reversible as no chemical bonding takes place during the process. <\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Can&rsquo;t    be remolded or reshaped<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Can be    remolded and recycled<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Comparatively    difficult to surface finish<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Injection    molding using thermoplastics produces flexible, accurate and aesthetically    pleasing surface finishes.<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Thermoset    injection molding doesn&rsquo;t require high heat and high pressure compared to the    molding of thermoplastics.<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Thermoplastic    injection molding demands high heat and high pressure.<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Prepared    mostly by condensation polymerization.<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Prepared    mostly by additional polymerization.<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Production    process encompasses compression, transfer and casting.<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Production    process involves injection molding, extrusion and blow molding.<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Example    of products made from thermosetting injection molding include:<\/p>\n        <p>Tool    handles, billiard balls, sprockets, insulation, parts of computers, parts of TVs    or any electronic equipment, gardening items, tools, cooking utensils<\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Example    of products made from thermoplastic injection molding include:<\/p>\n        <p>Vacuum    cleaners, kettles, toasters, toys, machine screws, gear wheels and power tool    casings, packaging film, sacks and gas pipes and fittings.<\/p><\/td>\n  <\/tr>\n  <tr>\n    <td width=\"312\" valign=\"top\"><p>Disadvantages    include:<br>\n      Difficulty    in recycling<br>\n      Release    emissions known as volatile organic compounds (VOCs). <\/p><\/td>\n    <td width=\"312\" valign=\"top\"><p>Disadvantages    include:<br>\n      Expensive<br>\n      Can    melt if heated<br>\n      Difficult    to prototype<\/p><\/td>\n  <\/tr>\n<\/table>\n<\/br>\n<p>Now that  you know how thermoset injection molding differs with respect to thermoplastic  injection molding. With the information provided in the post, you would be able  to make a judgment on the type of polymer category you should opt to produce  molded parts. However, just knowing the differences between the materials won&rsquo;t  be enough, instead you would need an <a href=\"http:\/\/www.veejayplastic.com\/injection-molding.html\">injection molding service provider<\/a> who can  mold your parts as per the right specifications provided. Partner with leading  injection molding companies like Veejay Plastic who own a comprehensive working  knowledge regarding thermoplastic  vs thermoset molding. <\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Thermoplastics and thermosetting plastics are two separate classes of polymers that are widely used in the process of injection molding to create products of various types. Both these categories of plastics possess different properties and characteristics. Hence, choosing the right category of polymer, between the two, is of paramount importance to achieve the expected results&#8230;<a class=\"moretag\" href=\"https:\/\/www.veejayplastic.com\/blog\/difference-between-thermoset-thermoplastic-injection-molding\/\"> Read More<\/a><\/p>\n","protected":false},"author":1,"featured_media":880,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[12],"tags":[],"_links":{"self":[{"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/posts\/869"}],"collection":[{"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/comments?post=869"}],"version-history":[{"count":11,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/posts\/869\/revisions"}],"predecessor-version":[{"id":899,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/posts\/869\/revisions\/899"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/media\/880"}],"wp:attachment":[{"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/media?parent=869"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/categories?post=869"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.veejayplastic.com\/blog\/wp-json\/wp\/v2\/tags?post=869"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}